New Generation Metal-Free Tufting Technology

Providing a one-stop solution from core tufting processes and automated integration to AOI visual inspection.

BrushUP metal-free tufting equipment
Fully Automatic Integration

Fully Automatic Integration

Connecting injection, tufting, and packaging processes, combined with a six-axis robotic arm, to achieve highly efficient automated production.

AOI Intelligent Visual Inspection

AOI Intelligent Visual Inspection

Real-time anomaly identification and automatic rejection, reducing material waste, improving product yield, and ensuring quality stability.

Streamlined Manual Labor, Enhanced Efficiency

Streamlined Manual Labor
Enhanced Efficiency

A highly integrated software and hardware system; two operators can manage up to three machines.

Challenges in Conventional Manufacturing

Traditional Metal Tufting

Traditional Metal Tufting

Relies on copper plates for fixation, limiting hole positions and density, making it difficult to meet high-end product demands. It is also prone to oxidation and bacterial growth in humid environments.

Insufficient Bristle Density and Pull Strength

Insufficient Bristle Density and Pull Strength

Ultrasonic welding can compromise the structural strength of toothbrushes; bristles using PTT technology also tend to fall out easily.

Highly Dependent on Manual Labor

Highly Dependent on Manual Labor

High labor costs; quality and production capacity are difficult to stabilize.

Excessive Mold Changeover Time

Excessive Mold Changeover Time

Long downtime makes it hard to handle high-mix, low-volume orders.

Brush Up Technology Patented Solutions

TPE Toothbrush Bristle Blades

TPE Toothbrush Bristle Blades

Combines multi-material bristles with soft elastomer structures, enhancing comfort and cleaning performance.

High-Density Tufting Technology

High-Density Tufting Technology

Hole fill rate exceeds 90%, paired with patented fixation technology to improve bristle stability and pull strength.

Rapid Tooling Changeover System

Rapid Tooling Changeover System

Shortens equipment mold changeover and fixture switching time, enhancing production flexibility.

Integrated Robotic Manufacturing Process

Integrated Robotic Manufacturing Process

Connects tufting, injection, and downstream processes, reducing manual handling and processing time.

Intelligent Servo Control

Intelligent Servo Control

Multi-axis servo and sensor systems improve positioning accuracy and reduce downtime risk.

TA-2 IMA

Intelligent High-Performance Flagship Model

  • Capable of handling high-mix, low-volume production
  • Supports quick mold changes and flexible order fulfillment
  • Connects injection molding and automatic loading/unloading systems
  • Supports 1K, 2K, and 3K mold injection
  • Integrates AOI visual inspection and intelligent feeding systems
TA-2 IMA Intelligent High-Performance Flagship Model
Breaking Through Oral Care Design Limitations

Breaking Through Oral Care Design Limitations

It can be applied to high-end toothbrush products such as high-density bristles, hybrid bristles, and soft elastomer brush handles.

After-Sales Service

Global Remote and On-Site Support

Provides equipment tuning and technical assistance to ensure stable production line operation.

One-Year Factory Warranty

Provides comprehensive technical support and equipment warranty.

Operation and Maintenance Training

Comprehensive operator training to ensure rapid proficiency.

About Us

30 Years of Toothbrush Machinery Experience

Brush Up Technology inherits Prosperity Technology’s 30 years of industry foundation, focusing on the R&D and manufacturing of high-end toothbrush equipment.

ESG and Green Manufacturing

Metal-free processes enhance product recyclability, balancing efficiency and sustainability.

BrushUP factory team

Upgrade Your Manufacturing Production Line

Introduce fully automatic metal-free tufting technology, balancing quality, efficiency, and sustainability requirements.